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Aluminum Alloy Processing

Aluminum Alloy Processing

Our aluminum alloy processing service is designed for large, strong components that must remain lightweight. We start with a large forged aluminum block, as forging produces a stronger metal structure than casting. This is critical for applications such as aircraft frames, train parts, and radar supports. We work with partners to source large die forgings or free forgings, and our factory is equipped with the machines and expertise needed to handle these sizable components. We have the skills to control warping and residual stress effectively.
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Product Introduction

Lightweight Parts with High Strength

 

Our aluminum alloy processing service is designed for large, strong components that must remain lightweight. We start with a large forged aluminum block, as forging produces a stronger metal structure than casting. This is critical for applications such as aircraft frames, train parts, and radar supports. We work with partners to source large die forgings or free forgings, and our factory is equipped with the machines and expertise needed to handle these sizable components. We have the skills to control warping and residual stress effectively.

 

Forging for Strength, Machining for Precision

 

We carefully control the forging process in aluminum alloy processing, managing temperature and deformation to optimize material properties. After T6 heat treatment, the aluminum can achieve a tensile strength over 500 MPa. The part is then machined on our large CNC centers using specialized fixtures that prevent bending. Rough machining is performed first to remove the outer layer, followed by finishing operations to achieve the final dimensions.

Specification Details
Process Large Die Forging / Free Forging + CNC Machining
Materials High-Strength Aluminum Alloys (e.g., 7075)
Tensile Strength Over 500 MPa after T6 heat treatment
Flatness Control 0.1 mm per meter on key surfaces
Key Applications Aerospace Frames, Train Parts, Radar Brackets, Medical Beds

 

Managing Stress for a Stable Part

 

Large parts are prone to bending or warping over time. We employ specialized techniques to prevent this. Cutting paths are carefully planned to remove material evenly, and stress-relief steps are incorporated between rough and finish machining. This allows the part to stabilize before final cuts. Our team uses CMM machines to verify flatness and hole positions. We respond to inquiries within 24 hours, ensuring you receive components that are strong, lightweight, and stable for years.

 

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